If you rely on portable chargers, spare batteries, and travel gadgets to get through a long flight, a new airline policy may change how you pack this summer. American Airlines has introduced stricter rules on lithium-powered devices, particularly power banks, joining a growing list of carriers tightening safety measures ahead of peak travel season.
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Under the updated policy, passengers are now limited to two portable chargers per person, and each device must not exceed 100 watt-hours. But the changes go beyond simple limits:
Power banks must be kept visible and within reach during the flightThey cannot be stored in overhead binsPassengers are no longer allowed to recharge them mid-flight using seat outlets or USB portsIn other words, you can still bring your devices, but how you store and use them is now tightly controlled.
This marks a noticeable shift from previous policies, where travelers could carry more spare batteries and had fewer restrictions on in-flight use.
Why Airlines Are Cracking Down
These new rules are rooted in a growing safety concern: lithium-ion battery fires.
Portable chargers, smartphones, laptops, and other everyday devices all rely on lithium batteries, which can overheat and, in rare cases, ignite. This phenomenon, known as “thermal runaway”, can happen quickly and without much warning.
And incidents are becoming more frequent:
In 2025 alone, there were 97 lithium battery incidents on aircraft, including smoke, fire, or extreme heat events The FAA has recorded hundreds of battery-related incidents over the past two decades, many occurring in the cabin A 2026 flight had to turn back after a portable charger caught fire shortly after takeoffEven when rare, these incidents are taken seriously because fires are harder to control in confined spaces like airplane cabins, especially if devices are stored out of sight. That’s exactly why airlines now require chargers to remain visible: so crew can respond immediately if something goes wrong.
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American Airlines isn’t alone. Airlines around the world are rolling out similar restrictions. Some carriers now limit passengers to just one power bank, while others ban in-flight charging entirely.
In fact, aviation authorities and airlines are increasingly aligning around a few core rules:
Lithium batteries must be kept in carry-on bags (never checked luggage)Devices should be easily accessible, not buried in overhead storageCharging restrictions are expanding to reduce overheating risksWhat used to be a convenience item is now treated as a regulated safety risk.
How to Pack Around the New Rules
The good news: you don’t have to ditch your travel tech, you just need to be smarter about it.
Choose the right power bank: Stick to chargers under 100Wh, which are widely allowed without special approval. If you’re unsure, check the label or product specs before flying.Bring fewer, better devices: Instead of packing multiple cheap chargers, opt for one or two reliable, high-quality options. Lower-quality batteries are more prone to overheating issues.Keep everything accessible: Pack your power bank in your personal item (like a backpack or purse), not in a carry-on that goes overhead. You may even want to keep it in a seatback pocket during the flight.Avoid charging mid-air: Even if your airline hasn’t fully banned it, many are moving in that direction. Charge devices before boarding or during layovers instead.Protect your batteries: Use cases or covers to prevent short-circuiting, and avoid tossing loose batteries into bags where they can come into contact with metal objects.The new restrictions from American Airlines reflect a broader shift in aviation: convenience is taking a back seat to safety. As lithium battery incidents continue to rise, airlines are prioritizing visibility, control, and prevention.
For travelers, the adjustment is relatively minor, but important. With a little planning, you can still stay powered up without running afoul of new rules.
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